What is Seamless Knitting? | Advantages of Seamless Knitting Technology

 Seamless Knitting Technology:

Seamless knitting technology has enrolled in the mainstream in the knitwear business at the end of the last century. Seamless whole garment knitting was first founded in 1995, at the International Textile Machinery Association.

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Seamless Knitting
Seamless Knit Garments

Seamless knitting technology was introduced as one complete garment with least or neither cutting and sewing process. This innovative technology was undertaking to eliminate post-labor work. Moreover, it extended knitwear consumers more ease and better fit by dropping seams. Therefore, seamless technology guaranteed great benefits to manufacturers as well as their buyers.

The most notable is to be considered is a variety of benefits in technological aspects as well as in the market demands that a complete knitting garment can offer.

There is no traditional labor (absolute cutting and sewing process ) because of reducing seam products. As a result, tubular-typed seamless knitting gives savings in terms of production, time, and cost.

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By reducing the number of making processes such as the cutting or sewing steps, reduce the risk of defects and damages. A single entire piece making method is required to provide more consistent product quality. Consequently, seamless knitwear is encouraged to look better, fit better, and is considered to be much more comfortable than a regular fashioned piece of knitwear. Seamless knitting also provides knit designers to create design structures and patterns across the intact garment. It is so simple how designers can program and style more sophisticated design structures and shaped patterns through the computer-assisted design system.

Ultimately, seamless garment knitting creates less harm for the global environment by reducing waste disposal and reducing the need to improve as much as cotton, wool, and other natural raw materials.

Newly, some companies such as Santoni, Sangiacomo, and Santoni, e.t.c. advanced seamless garment machines and became the largest supplier of the circular knitting machinery. For instance, Santoni, whose customers include Nike, Addidas, offers 14 different models of circular knitting machines, from 7 to 32 gauge. The machines assemble swimwear, sportswear, outerwear, underwear.

Advantages of Seamless Technology:

We’ve mentioned some advantages of seamless knitting technology.

  • Reducing the labor-intensive cutting and sewing process
  • Savings in production cost and time.
  • Least yarn consumption
  • Higher productivity
  • Multi-gauge knitting
  • Softness and Lightness
  • No bulky and disturbing stitches/seams
  • More consistent product quality
  • Better printability for finished edge lines
  • Better look, better fit, and more comfortable
  • More artistic possibilities for knitwear designers
  • Quick-response production for size and pattern changes
  • Mass customization
  • Just-in-time production 

The chart here shows the comparison of waste by each method of man­u­fac­tur­ing when making a common size ladies sweater.

Cut and SawShapingSeamless
30% waste of fab­ric due to cut­ting out of pat­tern on square of fab­ric = 130 grams wasted per garment.

14% mater­ial loss from 1 cm seams being knit­ted =700cm2 per garment.6% of total fab­ric area for yarn required to link gar­ment = 42 grams.

No waste -  no link­ing required

Per 1000 garments:130 g x 1000 = 130 Kg of waste

Final gar­ment weight = 300g

Final gar­ment weight = 136 grams

Final gar­ment weight = 128 grams

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